Hoffmann Machine Company

    Morso KS Mini: Half-lap Joint Routing Machine

 


Producing tight fitting half-lap joints is always more difficult than it appears at first. The problem lies in the fact that a number of cuts have to be made very precise in order to achieve a gap-free joint.

Large, fully automatic milling machines are available, but they are generally very expensive and require special tooling as well patience during the set-up and adjustment process.

Our MORSO NF or NFX notching machines and the MORSO KS Mini routing machine offer a more versatile and less costly alternative to small to medium production levels and for custom shops.



Finished half-lap mullion cross
Production Steps

A.

The moulding is notched from both sides on either a NF or NFX notching machine. Both machines accept the following nose knives when the optional, smaller cutting head is installed: 1/4”, 5/16”, 3/8”.

The moulding profile must include a flat area in the center, equal in width to the selected nose knife. In the majority of cases this would be 1/4", wider mullions are used for full sized doors, etc.


click images to enlarge

B.

The notched moulding is placed on the KS Mini machine table and the notch is centered in the path of the router bit. Precision steel fixtures with fine-adjustment are used to properly position the moulding.

Upon depressing a foot-pedal, two pneumatic clamps secure the material against the back fence and the fixtures.

A spiral-flute carbide router bit moves through the moulding toward the operator and, upon reaching the end of the stroke, returns automatically to its home position. This removes the center portion of the half-lap joint in a clean and precise operation.


Close Up


Routing of half-lap joint for 90° cross

Routing of stub tenon for
mullion-rail joint
Technical Specifications
     
 
Power Supply:
208 - 220 V, single phase, 4 Amp.
 
Motor Speed:
29,000 rpm
 
Air Supply:
90 psi
 
Max. moulding width:
2"
 
Max. moulding height:
2"
 
Collet Sizes
1/4", 6mm, 8mm
 
Standard Router Bit
1/4", two-flute spiral bit, carbide
 
Max. groove height:
1"
 
Max. groove height:
not limited with multiple passes
  Dimensions: 26” L, 18” W, 17 ¼” H
  Cabinet height: 30"
 
Machine weight:
108 lbs.
 
Machine Price : $5,476.00
   

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